Conentool TIG-200

CONENTOOL TIG-200 220V TIG MMA 2-in-1 Welding Machine User Manual

Model: TIG-200 | Brand: CONENTOOL

1. تعارف

This manual provides detailed instructions for the safe and efficient operation, setup, and maintenance of your CONENTOOL TIG-200 220V TIG MMA 2-in-1 Welding Machine. The TIG-200 is a versatile welding machine capable of both TIG (Tungsten Inert Gas) and MMA (Manual Metal Arc) / Stick welding, making it suitable for a range of applications from home DIY projects to auto repair and metal crafting.

Equipped with advanced IGBT inverter technology, the TIG-200 ensures stable performance and includes self-protective functions against over-voltage ، گھٽ وولٽtage, over-current, and overheating, enhancing safety and reliability. Its lightweight and robust design makes it a practical tool for various welding tasks.

The MMA welding function offers gas-free operation, ideal for non-technical users and DIY soldering, providing reliable and effective results.

2. حفاظت جي ڄاڻ

Always prioritize safety when operating welding equipment. Failure to follow safety precautions can result in serious injury or death. Read and understand all safety warnings before use.

  • بجلي واري جھٽڪو Welding current can cause fatal electric shock. Ensure the machine is properly grounded. Do not touch live electrical parts. Wear dry welding gloves and protective clothing.
  • دوائون ۽ گيس: Welding produces fumes and gases that can be hazardous to your health. Work in a well-ventilated area. Use a fume extractor if necessary.
  • آرڪ شعاع: Arc rays can burn eyes and skin. Wear a welding helmet with appropriate shade lenses and protective clothing (long sleeves, heavy pants, leather gloves).
  • باهه ۽ ڌماڪو: ويلڊنگ جي چنگاري ۽ گرم ڌاتو باهه جو سبب بڻجي سگهن ٿا. ٻرندڙ مواد کي ويلڊنگ واري علائقي کان پري رکو. باهه وسائڻ وارو اوزار آساني سان دستياب رکو.
  • گرم حصا: Welded materials and equipment can remain hot for a long time after welding. Allow parts to cool before handling or wear appropriate heat-resistant gloves.
  • شور: Welding operations can be noisy. Wear hearing protection.
  • Pacemakers: Magnetic fields from high currents can affect pacemakers. Consult your doctor before welding.

3. پيڪيج مواد

پيڪنگ کولڻ وقت، مھرباني ڪري تصديق ڪريو ته ھيٺ ڏنل سڀ شيون موجود آھن ۽ انھن کي ڪو نقصان نه پھتو آھي. جيڪڏھن ڪا به شيءِ غائب يا خراب آھي، ته فوري طور تي پنھنجي سپلائر سان رابطو ڪريو.

Image showing all included accessories for the CONENTOOL TIG-200 welder.
شڪل 3.1: شامل لوازمات
  • 1 x Electric Welding Machine (CONENTOOL TIG-200)
  • 1 x Welding Mask
  • 1 x 135cm Ground Clamp
  • 1 x Welding Brush
  • 1 x 135cm Electrode Holder
  • 1 x 400cm TIG Welding Gun
  • 2 x 2.0mm Welding Rods
  • 2 x 2.5mm Welding Rods
  • 1 x Chuck
  • 1 x ڪلهي وارو پٽي
  • 1 x Long Hat
  • 2 x Ceramic Sets
  • 1 x Plastic Parts Set

4. پراڊڪٽ ختمview

Familiarize yourself with the components and controls of your TIG-200 welding machine.

4.1. فرنٽ پينل

تفصيلي view of the CONENTOOL TIG-200 front panel with labels for digital display, TIG/MMA mode selection, current knob, TIG welding gun interface, electrode holder interface, and ground clamp انٽرفيس.
شڪل 4.1: فرنٽ پينل لي آئوٽ
  • ڊجيٽل پينل: Displays welding current and other settings.
  • TIG/MMA Mode Selection: Buttons to switch between TIG and MMA welding modes.
  • موجوده ترتيب ڏيڻ وارو نوب: Used to set the welding current (Ampايج).
  • Post Hooua Knob: Likely controls the gas post-flow time for TIG welding.
  • TIG Welding Gun Interface: Connection point for the TIG torch.
  • Electrode Holder Interface: Connection point for the MMA electrode holder.
  • گرائونڊ ڪلamp انٽرفيس: Connection point for the ground clamp.

4.2. پوئتي پينل

تفصيلي view of the CONENTOOL TIG-200 back panel with labels for power switch, air inlet, and cooling fan.
Figure 4.2: Back Panel Layout
  • پاور سوئچ: Turns the welding machine ON/OFF.
  • ايئر انٽ: Ensures proper airflow for cooling. Keep clear of obstructions.
  • کولنگ فين: Dissipates heat generated during operation.
  • Input AC 1~220V: Power input connection.
  • GAS Connection: For connecting the shielding gas cylinder (required for TIG welding).

4.3. طول و عرض

Diagram showing the dimensions of the CONENTOOL TIG-200 welding machine: 19cm height, 26cm length, 12.5cm width.
شڪل 4.3: مشين جا طول و عرض

The compact design of the TIG-200 makes it portable and easy to store. Approximate dimensions are 260mm (Length) x 125mm (Width) x 190mm (Height).

5. وضاحتون

Technical specifications for the CONENTOOL TIG-200 welding machine.

Table of specifications for the CONENTOOL TIG-200 welder, including model, welding type, input voltage, efficiency, welding current, power factor, insulation class, welding thickness, rated duty cycle, dimensions, and weight.
شڪل 5.1: ٽيڪنيڪل پيرا ميٽرز
پيرا ميٽرقدر
ماڊلTIG-200
Welding TypeTIG / MMA (Stick)
انٽ واليمtage220V
ڪارڪردگي85%
ويلڊنگ ڪرنٽ10-200A (TIG) / 10-200A (MMA)
پاور فيڪٽر0.93
موصليت ڪلاسF
ويلڊنگ ٿولهه1-10mm
رائيٽ ڊيوٽي سائيڪل25%
طول و عرض (LxWxH)260mm x 125mm x 190mm
وزن≈5.5 KG

Note: The "Frequency" parameter in Figure 5.1 is interpreted as "Efficiency" (85%) for clarity, as typical welding machine frequency is measured in Hz.

6. سيٽ اپ جون هدايتون

Before beginning any welding operation, ensure the machine is placed on a stable, level surface in a well-ventilated area, away from flammable materials.

6.1. پاور ڪنيڪشن

  • Ensure the welding machine's power switch is in the "OFF" position.
  • Connect the power cord to a suitable 220V AC power outlet. Ensure the outlet is properly grounded and can handle the machine's power requirements.

6.2. Welding Cable Connections

The TIG-200 supports both TIG and MMA welding. Connect the cables according to the desired welding process.

Image showing the CONENTOOL TIG-200 welder being used for both TIG and MMA/Stick welding, illustrating the different torch and electrode holder connections.
Figure 6.1: TIG and MMA/Stick Welding Setup

6.2.1. For MMA (Stick) Welding

  • Connect the electrode holder cable to the "Electrode holder interface" on the front panel.
  • زمين سان ڳنڍيو clamp cable to the "Ground clamp interface" on the front panel.
  • زمين کي cl سان ڳنڍيوamp securely to the workpiece, ensuring good electrical contact.
  • Insert the appropriate welding electrode into the electrode holder.

6.2.2. For TIG Welding

  • Connect the TIG welding gun cable to the "TIG welding gun interface" on the front panel.
  • زمين سان ڳنڍيو clamp cable to the "Ground clamp interface" on the front panel.
  • زمين کي cl سان ڳنڍيوamp securely to the workpiece.
  • Connect your shielding gas cylinder (e.g., Argon) to the "GAS" inlet on the back panel of the machine using a gas hose and regulator. Ensure all gas connections are tight to prevent leaks.
  • Install the correct size tungsten electrode into the TIG torch and secure it with the chuck and long hat. Attach the ceramic nozzle (ceramic set) to the torch head.

7. آپريٽنگ هدايتون

Once the machine is set up, you can begin welding. Always wear appropriate personal protective equipment (PPE) including a welding helmet, gloves, and protective clothing.

7.1. پاور آن ۽ موڊ جي چونڊ

  • Turn the main power switch on the back panel to the "ON" position.
  • The digital panel on the front will illuminate.
  • Use the TIG/MMA mode selection buttons to choose your desired welding process.

7.2. Adjusting Welding Parameters

  • ويلڊنگ موجوده: Use the "Current Adjustment Knob" to set the desired amperage. Refer to welding charts or practice on scrap material to find the optimal current for your specific material thickness and electrode/tungsten size.
  • TIG Post-Flow (for TIG welding): Adjust the "Post Hooua Knob" to set the gas post-flow time. This protects the hot weld puddle and tungsten electrode from atmospheric contamination after the arc is extinguished. A general rule is 1 second of post-flow per 10 amps of welding current.

7.3. ويلڊنگ جو عمل

Image of a person welding with the CONENTOOL TIG-200, demonstrating smooth and clean welds, with icons for smooth arc, hot start, anti stick, and arc force features.
Figure 7.1: Achieving Smooth & Clean Welds

The TIG-200 features Smooth Arc, Hot Start, Anti Stick, and Arc Force for improved welding performance.

7.3.1. ايم ايم اي (اسٽڪ) ويلڊنگ

  • Strike the arc by lightly touching the electrode to the workpiece and quickly lifting it slightly to establish the arc.
  • Maintain a consistent arc length and travel speed to create a uniform weld bead.
  • The "Anti Stick" feature helps prevent the electrode from sticking to the workpiece, while "Hot Start" assists in easier arc ignition. "Arc Force" helps maintain a stable arc.

7.3.2. TIG Welding

  • Ensure gas flow is established.
  • Initiate the arc (typically by high-frequency start, which is implied by "High frequency spot welding" feature).
  • Maintain a short arc length between the tungsten and the workpiece.
  • Feed filler rod into the weld puddle as needed.
  • The "Two-way gas saving" feature helps optimize gas consumption.
Image showing various materials and applications for the CONENTOOL TIG-200 welder, including high-end welding, tungsten electrode sizes (1.6-3.2mm), welding thickness (0.5mm-8mm), stainless steel, alloy steel, and non-ferrous metals.
Figure 7.2: Widely Applicable Materials

The TIG-200 is suitable for welding various materials including stainless steel, alloy steel, and non-ferrous metals, with welding thickness ranging from 0.5mm to 8mm, using tungsten electrodes from 1.6mm to 3.2mm.

8. سار سنڀال

باقاعده سار سنڀال توهان جي ويلڊنگ مشين جي ڊگهي عمر ۽ بهترين ڪارڪردگي کي يقيني بڻائي ٿي.

  • صفائي: Periodically clean the machine's exterior with a dry cloth. Use compressed air to blow out dust and debris from the air inlets and cooling fan on the back panel. Ensure the machine is unplugged before cleaning.
  • ڪيبل جي چڪاس: Regularly inspect all welding cables, electrode holder, ground clamp, and TIG torch for signs of wear, cuts, or damage. Replace damaged components immediately.
  • ڪنيڪشن: Ensure all electrical and gas connections are tight and secure.
  • Tungsten Electrodes (TIG): Keep tungsten electrodes clean and properly sharpened for optimal arc stability and weld quality.
  • اسٽوريج: جڏهن استعمال ۾ نه هجي ته ويلڊنگ مشين کي سڪل، صاف ماحول ۾ ذخيرو ڪريو.

9. مسئلا حل ڪرڻ

This section addresses common issues you might encounter during operation. For problems not listed here, contact customer support.

مسئلوممڪن سببحل
مشين جي طاقت ناهيPower switch off, power cord unplugged, circuit breaker tripped.Turn power switch on, check power cord connection, reset circuit breaker.
No arc / Weak arcPoor ground connection, incorrect current setting, damaged cables, incorrect electrode/tungsten.زميني ڪل کي يقيني بڻايوamp is clean and secure, adjust current, inspect and replace damaged cables, use correct electrode/tungsten.
Machine overheats / Shuts downExceeded duty cycle, blocked air inlets/cooling fan, high ambient temperature.Allow machine to cool down, clear obstructions from air inlets/fan, operate in a cooler environment.
Poor weld quality (TIG)Insufficient gas flow, contaminated tungsten, incorrect post-flow, dirty workpiece.Check gas supply and flow rate, clean/sharpen tungsten, adjust post-flow, clean workpiece thoroughly.
Electrode sticks (MMA)Low current, improper arc length, "Anti Stick" feature not functioning.Increase current, practice maintaining arc length, ensure machine is functioning correctly.

10. استعمال ڪندڙ ٽوٽڪا

  • اسڪريپ تي مشق: Before working on important projects, always practice on scrap pieces of the same material and thickness to dial in your settings and technique.
  • صفائي اهم آهي: For TIG welding especially, ensure your workpiece is meticulously clean. Any contaminants can lead to poor weld quality.
  • Gas Management: For TIG welding, always ensure you have sufficient shielding gas. Running out of gas mid-weld can contaminate your tungsten and weld puddle.
  • Electrode Selection: Use the correct type and size of electrode (for MMA) or tungsten (for TIG) for the material and thickness you are welding.
  • وينٽيليشن: Always ensure adequate ventilation to disperse welding fumes, even for short tasks.

11. وارنٽي ۽ سپورٽ

For warranty information, technical support, or service inquiries, please refer to the documentation provided at the time of purchase or contact the CONENTOOL customer service directly. Keep your purchase receipt as proof of purchase.

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