750W Electric Tricycle Conversion Kit 750W Electric Tricycle Conversion Kit

Electric Tricycle Motor Conversion Kit User Manual

Model: 750W Electric Tricycle Conversion Kit

1. تعارف

This manual provides detailed instructions for the installation, operation, and maintenance of your new Electric Tricycle Motor Conversion Kit. This kit is designed to upgrade your existing tricycle with an efficient and powerful electric drive system, enhancing your commuting and cycling experience.

Please read this manual thoroughly before attempting installation or operation to ensure safe and correct usage. Keep this manual for future reference.

پيڪيج مواد:

  • Brushless DC Motor (750W, 48V)
  • موٽر ڪنٽرولر
  • Throttle with LED Display
  • Brake Levers (Pair)
  • زنجير
  • اسپرڪوٽ
  • LED هيڊ لائيٽ
  • جنڪشن باڪس
  • چاٻيون
  • Mounting Hardware (various bolts, nuts, and connectors)
Components of the Electric Tricycle Motor Conversion Kit
شڪل 1: ختمview of the Electric Tricycle Motor Conversion Kit components.

2. اھم حفاظت جا خبردار

⚠ WARNING: Please mind potential fire risk and strictly follow the instruction manual for charging and storage of batteries. Batteries are NOT included with this kit.

  • This product is only suitable for three-wheeled bicycles. It cannot be used for two-wheeled or multi-wheeled bicycles.
  • Modifying a tricycle requires a certain level of hands-on ability. If you are unsure about the installation process, it is highly recommended to seek assistance from a professional repair shop.
  • پڪ ڪريو ته سڀئي بجلي جا ڪنيڪشن محفوظ ۽ صحيح طرح سان موصل ٿيل آهن ته جيئن شارٽ سرڪٽ کان بچي سگهجي.
  • Always wear appropriate safety gear, including a helmet, when operating a motorized tricycle.
  • Do not operate the tricycle in adverse weather conditions or on unsafe terrain.
  • باقاعدي طور تي سڀني حصن جي چڪاس ڪريو ته جيئن انهن جي پائڻ، نقصان، يا ڍڪيل ڪنيڪشن هجن.
  • Keep children and pets away from the tricycle during operation and charging.

3. وضاحتون

خاصيتتفصيل
موٽر جو قسمBrushless DC Pure Copper Motor
جلدtage48V
طاقت750W
موٽر جي ڪارڪردگي≥ 80٪
درجه بندي گردش جي رفتار480 RPM
تورڪ15.36 اين ايم
Current Limiting Protection Value30A
وڌ. لوڊشيڊنگ300 ڪلوگرام (661.39 پائونڊ)
Max. Speed (approx.)22 km/h (13.67 mi/h) with 66.04cm/26in wheels (wheels not included)
شروعاتي طريقواليڪٽرڪ شروع
روشني جو قسمLED Headlight (White)
موادCopper, Iron, Aluminum, Magnet
Motor Size (D*H)14 x 26.9 سينٽي (5.5 x 10.6 انچ)
پيڪيج جي ماپ39 x 30 x 18 سينٽي (ڊگھائي x ويڪر x اوچائي)
مجموعي وزن8.91 ڪلوگرام (19.64 پائونڊ)
خالص وزن8.02 ڪلوگرام (17.68 پائونڊ)
بند ڪرڻ view of the 750W brushless DC motor
Figure 2: The 750W Brushless DC Motor.

4. انسٽاليشن گائيڊ

Before beginning installation, ensure your tricycle is stable and powered off. It is recommended to have basic mechanical and electrical knowledge. If you are not confident, please consult a professional.

4.1 Tools Required (Not Included):

  • رينچ سيٽ
  • اسڪرو ڊرائيور سيٽ
  • تار ڪٽڻ وارا / پٽيندڙ
  • بجليءَ جي ٽيپ يا گرمي ڇڪڻ واري ٽيوبنگ
  • Multimeter (for checking connections)
  • Battery (1* DC 48V, or 2* 24V, or 4* 12V >20Ah batteries)
  • Battery charger (compatible with your chosen battery)

4.2 Component Installation Steps:

  1. موٽر لڳائڻ:

    Mount the brushless DC motor securely to the tricycle frame using appropriate mounting hardware. Ensure the motor's sprocket aligns with the tricycle's drive wheel for chain installation.

    Electric tricycle motor and kit components
    Figure 3: Motor and other kit components.
  2. Sprocket and Chain Installation:

    Attach the new sprocket to the tricycle's drive wheel. Install the chain, connecting the motor's sprocket to the tricycle's drive sprocket. Adjust chain tension to ensure smooth operation without excessive slack or tightness.

    Close-up of the drive sprocket
    Figure 4: The drive sprocket.
    Close-up of the drive chain
    Figure 5: The drive chain.
  3. ڪنٽرولر وائرنگ:

    The motor controller is the central unit for managing power. Connect the motor wires, battery wires, throttle wires, brake wires, and headlight wires to the controller. Refer to the wiring diagram (if provided with the physical product) for precise connections. Use the provided junction box to protect wire connectors.

    Motor controller with various wiring connections
    Figure 6: Motor controller and wiring.
  4. Throttle and Brake Lever Installation:

    Install the throttle with the LED display on the handlebar. Connect its wires to the controller. Mount the brake levers on the handlebars and connect their wires to the controller. Ensure the brake levers are positioned comfortably for easy access.

    Throttle with integrated LED display
    Figure 7: Throttle with LED display.
    Pair of brake levers
    Figure 8: Brake levers.
  5. LED Headlight Installation:

    Mount the LED headlight in a suitable position on the front of the tricycle. Connect its wires to the designated headlight output on the controller.

    Electric tricycle kit showing the LED headlight component
    Figure 9: LED Headlight (shown as part of the kit).
  6. بيٽري ڪنيڪشن:

    Connect your 48V battery pack (not included) to the controller's battery input. Ensure correct polarity (+ to + and - to -). Secure the battery pack to the tricycle frame.

  7. فائنل چيڪ:

    Double-check all connections for tightness and correct wiring. Ensure no wires are pinched or exposed. Test the system in a safe, open area before full use.

5. آپريٽنگ هدايتون

  1. پاور آن:

    Turn the key (if applicable) or press the power button to activate the system. The LED display on the throttle should light up, indicating the current voltagاي ۽ بيٽري جي سطح.

  2. ٿلهو ڪنٽرول:

    Gently twist the throttle to engage the motor. The motor will provide assistance, propelling the tricycle forward. Increase or decrease throttle input to control speed.

  3. بريڪنگ:

    Apply the brake levers to slow down or stop. The brake levers are designed to cut off power to the motor when engaged, ensuring safe stopping.

  4. ايل اي ڊي هيڊ لائيٽ:

    Use the headlight switch (if provided) to turn the LED headlight on or off for improved visibility during low-light conditions.

  5. بيٽري جي نگراني:

    Continuously monitor the battery level displayed on the throttle. A lower voltage indicates a lower battery charge. Recharge the battery promptly when the level is low to avoid unexpected power loss.

6. سار سنڀال

Regular maintenance ensures the longevity and optimal performance of your electric tricycle conversion kit.

  • صفائي: Keep the motor, controller, and other components clean and free from dirt, dust, and moisture. Use a damp cloth for cleaning; avoid direct water spray.
  • بيٽري جي سنڀال:
    • Always use a compatible charger for your battery.
    • Do not overcharge or completely discharge the battery.
    • جڏهن استعمال ۾ نه هجي ته بيٽري کي ٿڌي، سڪل جاءِ تي محفوظ ڪريو.
    • Disconnect the battery when performing maintenance or storing the tricycle for extended periods.
  • زنجير لوڻ: Regularly lubricate the drive chain to ensure smooth operation and prevent rust.
  • ڪنيڪشن چيڪ: Periodically inspect all electrical connections for tightness and signs of wear or corrosion. Ensure all wires are properly insulated.
  • بريڪ جي چڪاس: Check brake levers and cables for proper function and adjustment.
  • عام چڪاس: Regularly check all mounting bolts and fasteners to ensure they are secure.

7. مسئلا حل ڪرڻ

مسئلوممڪن سببحل
Motor not engaging/no power
  • بيٽري گھٽ يا منقطع
  • لوز وائرنگ ڪنيڪشن
  • Brake levers engaged (power cut-off)
  • ڪنٽرولر جي خرابي
  • موٽر خرابي
  • بيٽري چارج ۽ ڪنيڪشن چيڪ ڪريو.
  • Inspect all wiring, especially to the controller and motor.
  • پڪ ڪريو ته بريڪ ليور مڪمل طور تي ڇڏيا ويا آهن.
  • Consult a professional if controller or motor is suspected faulty.
ايل اي ڊي ڊسپلي روشن نه ٿي رهي آهي
  • سسٽم کي طاقت ناهي
  • Loose connection to the throttle/display
  • Faulty display unit
  • Check main power switch and battery connection.
  • Verify throttle wiring to the controller.
  • Replace display unit if necessary.
Sudden power cut-off during operation
  • Overcurrent تحفظ چالو ڪيو ويو
  • گھٽ بيٽري جو حجمtage
  • لوز بيٽري ڪنيڪشن
  • Reduce load or throttle input.
  • بيٽري ٻيهر چارج ڪريو.
  • بيٽري ٽرمينل چيڪ ڪريو.
Reduced speed or performance
  • گھٽ بيٽري چارج
  • Incorrect tire pressure (if applicable)
  • گهڻي لوڊشيڊنگ
  • Motor or controller issue
  • بيٽري ٻيهر چارج ڪريو.
  • Check and adjust tire pressure.
  • لوڊ گهٽائڻ.
  • هڪ پروفيسر سان صلاح ڪريو.

8. استعمال ڪندڙ ٽوٽڪا

  • بيٽري جي چونڊ: For optimal performance and range, choose high-quality 48V batteries with sufficient capacity (>20Ah).
  • هموار تيز رفتاري: Apply the throttle gradually to ensure a smooth start and conserve battery power.
  • باقاعده چڪاس: Make it a habit to perform a quick check of tire pressure, brake function, and battery level before each ride.
  • پيشه ورانه تنصيب: If you lack experience with electrical or mechanical modifications, consider professional installation to ensure safety and proper function.

9. وارنٽي ۽ سپورٽ

وارنٽي جي معلومات، ٽيڪنيڪل سپورٽ، يا سروس جي پڇا ڳاڇا لاءِ، مھرباني ڪري پنھنجي اصل خريداري واري جاءِ يا ٺاھيندڙ سان سڌو رابطو ڪريو. خريداري جي ثبوت طور پنھنجي خريداري جي رسيد رکو.

رد ڪرڻ: The manufacturer is not responsible for any damage or injury caused by improper installation, modification, or misuse of this product. Adherence to all local laws and regulations regarding electric vehicle modifications is the sole responsibility of the user.

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