1. پراڊڪٽ ختمview
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your KATOOL KT-T830 Tire Changer Machine. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent damage or injury.
شڪل 1.1: KATOOL KT-T830 Tire Changer Machine. This image displays the complete tire changer unit, highlighting its robust red frame, the central turntable, bead breaker arm, and the dual assist arms.
2. حفاظت جي ڄاڻ
Always prioritize safety when operating heavy machinery. Failure to follow safety instructions can result in serious injury or death.
- آپريشن کان اڳ سڀ هدايتون پڙهو ۽ سمجھو.
- مناسب ذاتي حفاظتي سامان (پي پي اي) پائڻ، جنهن ۾ حفاظتي چشما، دستانا، ۽ اسٽيل جي پيرن وارا بوٽ شامل آهن.
- Ensure the machine is properly grounded and connected to the correct power supply (110V 1PH).
- Maintain a clear and well-lit work area.
- جيڪڏهن ڪو به پرزو خراب يا غائب هجي ته مشين کي نه هلايو.
- هٿن، پيرن ۽ ڪپڙن کي حرڪت ڪندڙ حصن کان پري رکو.
- ڪنهن به سار سنڀال يا ترتيب ڏيڻ کان اڳ بجلي بند ڪريو.
- Ensure proper air pressure (0.8-1.0Mpa / 116-145psi) is supplied to the machine.
3. پيڪيج جو مواد ۽ سيٽ اپ
3.1. پيڪيج مواد
پيڪنگ کولڻ تي، پڪ ڪريو ته سڀئي جزا موجود آهن ۽ انهن کي ڪو نقصان نه پهتو آهي.
- KATOOL KT-T830 Tire Changer Machine (Main Unit)
- Mounting Head with plastic cover
- Bead Breaker Shovel
- Air Hose and Fittings
- هدايت نامو (هي دستاويز)
- Additional accessories as specified by the manufacturer.
3.2. شروعاتي سيٽ اپ
- لڳائڻ: Position the tire changer on a flat, stable, and level surface capable of supporting its weight (Net weight: 240KG). Ensure adequate space around the machine for safe operation and maintenance.
- پاور ڪنيڪشن: Connect the machine to a dedicated 110V 1PH power outlet. Ensure the power supply meets the machine's requirements (Motor Power: 2.0HP/1.5KW).
- ايئر سپلائي ڪنيڪشن: Connect a compressed air line to the machine's air inlet. Ensure the air pressure is within the specified range of 0.8-1.0Mpa (116-145psi).
- اسيمبلي: Assemble any remaining components such as the assist arms or specific tools as per the included assembly diagrams (if applicable).
- آپريشن کان اڳ چيڪ: Before first use, inspect all connections, moving parts, and safety features to ensure they are secure and functioning correctly.
4. آپريٽنگ هدايتون
The KATOOL KT-T830 is designed for efficient tire changing. Familiarize yourself with the controls and functions before beginning any operation.
شڪل 4.0: مٿانview of key features including a larger disk for easier operation and stronger materials for enhanced durability.
4.1. اهم جزا ۽ ڪنٽرول
- Turntable Jaws: The alloy steel jaws provide secure clamping of the wheel. They feature an interface carburization treatment for durability and come with jaw covers to protect the rim.
شڪل 4.1: Comparison of the KATOOL KT-T830's alloy steel jaws (left) against older designs (right), illustrating the improved design for better grip and durability.
- Mounting Head: Made from stainless steel with solution treatment and interface polishing, designed to conform to engineering principles. Includes a plastic cover for rim protection.
- مڻيون ٽوڙيندڙ: Features a φ186mm stainless bead breaker cylinder and a larger universal shovel for efficient bead breaking.
شڪل 4.2: Highlights of newly upgraded features including a bigger disk, larger and thicker cylinder, improved assist arm and fixture, and a larger universal shovel.
- Pedal Controls: The machine is operated via foot pedals, providing hands-free control for various functions including turntable rotation, jaw clamping, and bead breaking. An inflation gauge with pedal control is integrated.
شڪل 4.3: بند ڪرڻ view of the foot pedals, which control various functions of the tire changer, including turntable rotation and jaw operation.
- موٽر: Equipped with a top-level motor and pure copper winding for fast heat dissipation, low defect rate, and extended service life.
4.2. Basic Operation Steps (General Guide)
- ڦيٿي تيار ڪريو: Remove any weights or valves from the wheel.
- مڻيون ٽوڙڻ: Position the wheel on the bead breaker arm. Use the bead breaker pedal to push the tire bead away from the rim on both sides.
- ڦيٿي کي چڙهڻ: ڦيٿي کي ٽرن ٽيبل تي رکو. cl استعمال ڪريوamping pedals to secure the wheel firmly with the jaws (Outside Clamp: 12"-22", Inside Clamp: 14"-24").
- Demounting the Tire: Position the mounting head correctly. Use the turntable rotation pedal to rotate the wheel while guiding the tire bead over the mounting head. Repeat for the second bead.
- Mounting a New Tire: Lubricate the tire beads. Position the new tire on the rim. Use the turntable rotation pedal and mounting head to guide the tire onto the rim.
- افراط زر: Use the inflation gauge and pedal control to inflate the tire to the recommended pressure.
- ڦيٿي هٽايو: Release the jaws using the pedal control and remove the wheel from the turntable.
5. سار سنڀال
Regular maintenance ensures the longevity and optimal performance of your KATOOL KT-T830 Tire Changer.
- روزاني: Clean the machine surfaces, especially around the turntable and bead breaker. Check air and power connections for leaks or damage.
- هفتيوار: Lubricate all moving parts, including the turntable jaws, bead breaker pivot points, and assist arm mechanisms. Inspect the mounting head and plastic covers for wear and replace if necessary.
- مهيني: Check the tightness of all bolts and fasteners. Inspect the air cylinders and hoses for signs of wear or damage.
شڪل 5.1: A caliper measuring the diameter of a cylinder, illustrating the precision and quality of components.
شڪل 5.2: A caliper measuring the thickness of a component, likely part of the jaw mechanism, demonstrating the robust construction.
شڪل 5.3: هڪ تفصيلي view of a bushing being inserted into a component, indicating ease of maintenance and replacement of wear parts.
- سالياني: Have the machine inspected by a qualified technician.
6. مسئلا حل ڪرڻ
This section provides solutions to common issues you might encounter. For problems not listed here, contact KATOOL support.
| مسئلو | ممڪن سبب | حل |
|---|---|---|
| مشين آن نٿي ٿئي. | بجلي جي فراهمي نه آهي؛ سرڪٽ بريڪر ٽرپ ٿي ويو آهي؛ خراب وائرنگ. | Check power cord connection; reset circuit breaker; inspect wiring (by qualified personnel). |
| ٽرن ٽيبل نه ٿو ڦري. | Insufficient air pressure; motor issue; pedal malfunction. | Verify air pressure (0.8-1.0Mpa); check motor connections; inspect pedal mechanism. |
| Bead breaker not functioning. | Low air pressure; cylinder seal issue; pedal issue. | Ensure adequate air pressure; check for air leaks in cylinder; inspect bead breaker pedal. |
| جبڙا نه ڪلampمحفوظ طور تي. | Worn jaws; insufficient air pressure; debris in jaw mechanism. | Inspect and replace worn jaws; verify air pressure; clean jaw mechanism. |
7. وضاحتون
Technical specifications for the KATOOL KT-T830 Tire Changer Machine.
شڪل 7.1: Dimensional drawing of the KATOOL KT-T830 Tire Changer, showing its height and width measurements (141.25 inches / 3587mm).
| پيرا ميٽر | قدر |
|---|---|
| وڌ ۾ وڌ ڦيٿي جو قطر | 41" / 1040 ملي ميٽر |
| وڌ ۾ وڌ ڦيٿي جي ويڪر | 15" / 380 ملي ميٽر |
| ٻاهران Clamp حد | 12 "- 22" |
| اندر Clamp حد | 14 "- 24" |
| بجلي جي فراهمي | 110V 1 پي ايڇ |
| موٽر پاور | 2.0HP / 1.5KW |
| گردش جي رفتار | 6.8 ر / منٽ |
| هوا جو دٻاءُ | 0.8-1.0 ايم پي اي (116-145 پي ايس آءِ) |
| خالص وزن | 240 ڪلو |
| ٺاهيندڙ | ڪاتول |
| ماڊل نمبر | ڪي ٽي-ٽي 830 |
8. وارنٽي ۽ سپورٽ
8.1. وارنٽي ڄاڻ
The KATOOL KT-T830 Tire Changer Machine comes with a 1 سال وارنٽي from the date of purchase. This warranty covers manufacturing defects and material faults under normal use and service. Please retain your proof of purchase for warranty claims. The warranty does not cover damage caused by misuse, neglect, unauthorized modifications, or normal wear and tear.
8.2. ڪسٽمر سپورٽ
For technical assistance, parts inquiries, or warranty claims, please contact KATOOL customer support.
- Webسائيٽ: Visit the official KATOOL webسپورٽ وسيلن ۽ رابطي جي معلومات لاءِ سائيٽ.
- اي ميل: سڌي سپورٽ اي ميل لاءِ پنهنجي خريداري دستاويزن جو حوالو ڏيو.
- فون: سڌي مدد واري فون نمبر لاءِ پنهنجي خريداري جي دستاويزن جو حوالو ڏيو.
When contacting support, please have your product model number (KT-T830) and purchase date ready.
